{"id":2002,"date":"2022-07-28T15:01:51","date_gmt":"2022-07-28T22:01:51","guid":{"rendered":"https:\/\/amnquality.com\/?post_type=servicio&#038;p=2002"},"modified":"2023-02-15T19:17:06","modified_gmt":"2023-02-15T19:17:06","slug":"wiring-harness-manufacturing","status":"publish","type":"servicio","link":"https:\/\/amnquality.com\/en\/service\/advanced-manufacturing\/wiring-harness-manufacturing\/","title":{"rendered":"Wiring Harness Manufacturing"},"content":{"rendered":"\n<p>Different industries have adapted technological progress in their products, making using&nbsp;<strong>materials that conduct electrical energy or information indispensable<\/strong>. One of these components is known as a&nbsp;<strong>wiring<\/strong>&nbsp;<strong>harness<\/strong>.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">What are wiring harnesses?<\/h2>\n\n\n\n<p>Wiring harnesses are&nbsp;<strong>wiring<\/strong>&nbsp;<strong>systems<\/strong>,&nbsp;<strong>terminals,<\/strong>&nbsp;and&nbsp;<strong>connectors<\/strong>&nbsp;that&nbsp;<strong>transmit<\/strong>&nbsp;<strong>electrical<\/strong>&nbsp;<strong>signals<\/strong>&nbsp;and enable the&nbsp;<strong>activation<\/strong>&nbsp;<strong>of<\/strong>&nbsp;<strong>different<\/strong>&nbsp;<strong>functions<\/strong>&nbsp;in the product system into which they are integrated.<\/p>\n\n\n\n<p>In the&nbsp;<strong>aerospace<\/strong>&nbsp;<strong>industry<\/strong>,<a target=\"_blank\" href=\"https:\/\/amnquality.com\/en\/industria\/automotive-industry\/\" rel=\"noreferrer noopener\">&nbsp;<strong>automobiles<\/strong><\/a>,<a target=\"_blank\" href=\"https:\/\/amnquality.com\/en\/industria\/electronic-industry\/\" rel=\"noreferrer noopener\">&nbsp;<strong>computers<\/strong><\/a><strong>,<\/strong>&nbsp;and even<a target=\"_blank\" href=\"https:\/\/amnquality.com\/en\/industria\/household-appliance-industry\/\" rel=\"noreferrer noopener\">&nbsp;<strong>home<\/strong>&nbsp;<strong>appliances<\/strong><\/a>&nbsp;require the correct wiring harness to function and meet consumer expectations.<\/p>\n\n\n\n<p>This wiring harness comes in various shapes, sizes, and designs, to adapt to the conditions and keep the product functional and safe.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">How are wiring harnesses manufactured?<\/h2>\n\n\n\n<p>The wiring of a product is considered in the development process, where&nbsp;<strong>engineering<\/strong>&nbsp;and&nbsp;<strong>design<\/strong>&nbsp;<strong>teams<\/strong>&nbsp;work together. The first team is in charge of defining what type of&nbsp;<strong>wiring<\/strong>&nbsp;is indicated for correct operation, while the second team considers the&nbsp;<strong>limitations<\/strong>&nbsp;<strong>of<\/strong>&nbsp;<strong>the<\/strong>&nbsp;<strong>product<\/strong>&nbsp;design, considering sizes, distribution, and even if there may be risks of electrical problems.<\/p>\n\n\n\n<p>Once these critical steps have been established, the manufacturing process begins. The first step is <strong>cutting<\/strong>, where the wiring is fragmented according to the original design.<\/p>\n\n\n\n<p>At&nbsp;<a target=\"_blank\" href=\"https:\/\/amnquality.com\/en\/about-us\/\" rel=\"noreferrer noopener\"><strong>AMN<\/strong><\/a>, this process is carried out thanks to the&nbsp;<strong>implementation<\/strong>&nbsp;<strong>of<\/strong>&nbsp;<strong>high<\/strong>&nbsp;<strong>technology<\/strong>&nbsp;capable of&nbsp;<strong>cutting<\/strong>&nbsp;<strong>and<\/strong>&nbsp;<strong>striping<\/strong>&nbsp;<strong>work<\/strong>. The cable or wire is&nbsp;<strong>measured, marked, and strung individually.<\/strong><\/p>\n\n\n\n<p>This is followed by the&nbsp;<strong>assembly<\/strong>&nbsp;<strong>and<\/strong>&nbsp;<strong>insulation<\/strong>&nbsp;<strong>process<\/strong>. It is of utmost importance to constantly pay attention to and improve this level since this is where most errors occur. It must be checked that there are no&nbsp;<strong>damaged<\/strong>,&nbsp;<strong>stripped<\/strong>, or&nbsp;<strong>deformed<\/strong>&nbsp;cables and that the&nbsp;<strong>insulation<\/strong>&nbsp;<strong>material<\/strong>&nbsp;<strong>is<\/strong>&nbsp;<strong>intact<\/strong>.<\/p>\n\n\n\n<p>After this, the cables are crimped using manual or automatic tools. Following the safety guidelines, after this step, the inspection must identify defects because the accidents generated by these products can lead to severe problems for the user.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">Our processes:<\/h3>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Cutting and stripping of circuits<\/li>\n\n\n\n<li>Cutting, stripping and crimping of terminals to cables.<\/li>\n\n\n\n<li>Twisting of cables<\/li>\n\n\n\n<li>Ultrasonic splicing<\/li>\n\n\n\n<li>Sleeving burning<\/li>\n\n\n\n<li>Cable routing<\/li>\n\n\n\n<li>Assembly of terminals on connectors<\/li>\n\n\n\n<li>Electrical testing<\/li>\n\n\n\n<li>Placement of clips, ties, polyducts and tapes<\/li>\n\n\n\n<li>Final Inspection<\/li>\n\n\n\n<li>Packaging<\/li>\n<\/ul>\n\n\n\n<h2 class=\"wp-block-heading\">What distinguishes AMN&#8217;s wiring harness services?<\/h2>\n\n\n\n<p>Our service maintains&nbsp;<strong>tests during different stages of the assembly process<\/strong>, both&nbsp;<strong>qualitative<\/strong>&nbsp;and&nbsp;<strong>quantitative<\/strong>, which verify that all harness components are fully functional, performing&nbsp;<strong>efficiency<\/strong>&nbsp;and&nbsp;<strong>conductivity<\/strong>&nbsp;tests.<\/p>\n\n\n\n<p>As part of the&nbsp;<strong>culture<\/strong>&nbsp;<strong>of<\/strong>&nbsp;<strong>excellence<\/strong>&nbsp;that distinguishes our company, we also focus on&nbsp;<strong>exceeding<\/strong>&nbsp;<strong>our<\/strong>&nbsp;<strong>customers&#8217;<\/strong>&nbsp;<strong>expectations<\/strong>&nbsp;in terms of&nbsp;<strong>quality<\/strong>,&nbsp;<strong>reliability<\/strong>, and&nbsp;<strong>service<\/strong>. Three decades of service back us up.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">What certifications are required for wiring harness assembly?<\/h3>\n\n\n\n<p>\u2013 ISO&nbsp;<a target=\"_blank\" href=\"https:\/\/www.iso.org\/standard\/59752.html\" rel=\"noreferrer noopener\">13485: 2016<\/a><\/p>\n\n\n\n<p>\u2013 MDSAP Certified to 21CFR820<\/p>\n\n\n\n<p>\u2013 IPC-WHMA 620 Compliant<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">What impact does Mexico have on wiring harness manufacturing?<\/h2>\n\n\n\n<p>In the context of&nbsp;<a target=\"_blank\" href=\"https:\/\/insights.tetakawi.com\/the-future-of-wire-harness-manufacturing-in-mexico\" rel=\"noreferrer noopener\"><strong>TLCAN<\/strong><\/a>&nbsp;and the&nbsp;<a target=\"_blank\" href=\"https:\/\/insights.tetakawi.com\/the-future-of-wire-harness-manufacturing-in-mexico\" rel=\"noreferrer noopener\"><strong>revolution<\/strong>&nbsp;<strong>of<\/strong>&nbsp;<strong>the<\/strong>&nbsp;<strong>automotive<\/strong>&nbsp;<strong>industry<\/strong><\/a>&nbsp;with the progressive inclusion of electric cars, Mexico has the&nbsp;<strong>perfect<\/strong>&nbsp;<strong>scenario<\/strong>&nbsp;for harness manufacturing.<\/p>\n\n\n\n<p>It is estimated that&nbsp;<a target=\"_blank\" href=\"https:\/\/www.10news.com\/news\/national\/every-american-auto-factory-depends-on-mexican-parts-to-build-its-cars-or-trucks\" rel=\"noreferrer noopener\"><strong>70<\/strong>%&nbsp;<strong>of<\/strong>&nbsp;<strong>the<\/strong>&nbsp;<strong>harnesses<\/strong><\/a>&nbsp;marketed in&nbsp;<strong>North<\/strong>&nbsp;<strong>America<\/strong>&nbsp;are manufactured in Mexico. This places the country in a critical position in manufacturing vehicles because it cannot do without these parts or place them in final processes. The lack of harnesses can stop complete production lines, as it is only possible to finish the assembly with them.<\/p>\n\n\n\n<p>Understanding the country&#8217;s extensive participation in this sector, it is safe to estimate that the government will receive huge investments because electric vehicles will need&nbsp;<strong>more<\/strong>&nbsp;<strong>wiring<\/strong>&nbsp;than conventional cars.<\/p>\n\n\n\n<p>Currently, vehicles can contain more than 150 pounds of wiring, which is estimated to increase.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">What does AMN&#8217;s wiring service do?<\/h2>\n\n\n\n<p><strong>Cutting and striping:<\/strong>&nbsp;we mark and cut the wiring with high-tech equipment.<\/p>\n\n\n\n<p><strong>Automatic and manual application of terminals:<\/strong>&nbsp;We install the necessary terminals for signal transmission using technology and skilled labor.<\/p>\n\n\n\n<p><strong>Electrical testing:<\/strong>&nbsp;we verify the correct operation of the harnesses.<\/p>\n\n\n\n<p><strong>Labeling and packaging:<\/strong>&nbsp;once all the quality tests have been passed, our expert staff performs the corresponding labeling for packaging.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">Do you have more questions about AMN&#8217;s Wiring service?<\/h3>\n\n\n\n<p>We know that the specialization of the industry is constant, and that&#8217;s why our team is at your disposal to provide you with the best guidance. It&#8217;s time to receive the highest quality harnesses. With<strong>&nbsp;AMN in your equipment, there will be no room for failures.<\/strong><\/p>\n\n\n\n<p><a target=\"_blank\" href=\"https:\/\/amnquality.com\/en\/contact\/\" rel=\"noreferrer noopener\">Contact us!<\/a><\/p>\n","protected":false},"featured_media":2041,"parent":1046,"menu_order":3,"template":"","categories":[426],"class_list":["post-2002","servicio","type-servicio","status-publish","has-post-thumbnail","hentry","category-advanced-manufacturing"],"lang":"en","translations":{"en":2002,"es":2000},"pll_sync_post":[],"_links":{"self":[{"href":"https:\/\/amnquality.com\/wp-json\/wp\/v2\/servicio\/2002","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/amnquality.com\/wp-json\/wp\/v2\/servicio"}],"about":[{"href":"https:\/\/amnquality.com\/wp-json\/wp\/v2\/types\/servicio"}],"up":[{"embeddable":true,"href":"https:\/\/amnquality.com\/wp-json\/wp\/v2\/servicio\/1046"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/amnquality.com\/wp-json\/wp\/v2\/media\/2041"}],"wp:attachment":[{"href":"https:\/\/amnquality.com\/wp-json\/wp\/v2\/media?parent=2002"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/amnquality.com\/wp-json\/wp\/v2\/categories?post=2002"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}